Piezo Atomizer

Introduction to Piezo Atomizers

Piezo Direct specializes in the production of high-performance piezo atomizers, leveraging advanced piezoelectric technology to create devices capable of ultrasonically vibrating and atomizing liquids. Our single-chip atomizers are designed for precision and efficiency, making them ideal for a wide range of applications.

Key Features of Our Single Chip Atomizer

  • Metal Mesh Technology: Utilizes the sides of a metal mesh to atomize liquids effectively.
  • Optimal Driving Voltage: Ranges from 50 to 70Vp-p, ensuring efficient operation.
  • Frequency Adaptation: Works with a sine signal frequency corresponding to the atomizer’s requirements.
  • Operating Conditions: Designed to function optimally within a temperature range of -10 to 45°C and an environment humidity of ≤ 75%.

Specialization in Small Particle Generation

Piezo Direct specializes in producing atomizers that generate exceptionally small particles, making them ideal for applications like nebulizers. This is because only particles smaller than 5 micrometers can effectively reach the lungs. To maximize nebulizer effectiveness, it’s crucial to produce as many particles as possible within this size range.

Our technology allows for the creation of mesh holes as small as 2.5 microns, the smallest achievable size with current mesh-based atomizer technologies. Since particle size (or Mass Median Aerodynamic Diameter, MMAD) directly correlates with mesh hole size, our atomizers are particularly well-suited for nebulizer applications.

Diverse Applications of Piezo Atomizers

Our piezo atomizers are versatile and find applications in various industries, including:

  • Medical and Healthcare: For inhalation therapy devices and nebulizers, offering targeted respiratory treatments.
  • Agriculture: In crop spraying systems for precise pesticide, fertilizer, and growth regulator distribution.
  • Personal Care and Cosmetics: In products like facial misters and fragrance diffusers for a refreshing experience.
  • Printing and Coating: For accurate ink, coatings, or adhesives deposition in industries such as textile printing and 3D printing.
  • Fuel Atomization: In combustion systems for improved fuel efficiency and reduced emissions.
Piezo Direct offers piezo atomizers for various applications with fully customizable options.
Piezo Atomizer diagram

Piezo Direct: Leading Manufacturer of High-Performance Piezo Atomizers

Piezo Direct is a globally recognized leader in the design and manufacture of state-of-the-art piezo atomizers. Our commitment to innovation, combined with advanced piezoelectric technology, enables us to offer atomization devices that set industry standards for performance and efficiency.

Unmatched Quality in Piezo Atomization Technology

Our manufacturing journey begins with the meticulous selection of premium piezoelectric materials. Known for their exceptional piezoelectric properties and durability, these materials are the foundation of our atomizers’ consistent and reliable performance. At Piezo Direct, we prioritize quality and precision, sourcing only the best materials to ensure our products meet your exacting standards.

Precision Engineering for Optimal Performance

Utilizing cutting-edge manufacturing techniques, we meticulously shape piezoelectric materials to meet specific atomizer design requirements. Our processes, including precise cutting, dicing, and shaping, are carried out with the utmost accuracy to achieve the perfect atomizer geometry and dimensions. Our commitment to precision is evident in every atomizer we produce, ensuring optimal performance and efficiency.

Rigorous Testing for Guaranteed Reliability

Each piezo atomizer undergoes a comprehensive testing and validation process to ensure it meets our high standards of quality and performance. Our rigorous testing protocols include evaluations of atomization efficiency, flow rate, and droplet size, guaranteeing that our atomizers deliver exceptional performance and reliability.

Customization to Meet Diverse Industry Needs

At Piezo Direct, we understand that our clients have unique needs. That’s why we offer customized solutions, including tailored atomizer designs, variable frequencies, and diverse nozzle configurations. Our expertise in customization allows us to cater to a wide range of applications, ensuring that our atomizers meet the specific requirements of various industries.

Industries Served

Our piezo atomizers are indispensable in numerous sectors, including healthcare, agriculture, personal care, printing, and fuel atomization. Their versatility and precision make them ideal for applications requiring efficient and controlled atomization processes.

Why Choose Piezo Direct?

With our dedication to precision manufacturing, stringent quality control, and a customer-centric approach, Piezo Direct has established itself as a trusted provider of high-quality piezo atomizers. Our commitment to excellence and innovation ensures that we remain at the forefront of the atomization technology industry.

Piezo atomizers possess several key features that make them valuable for atomization applications.

Here are some of the notable features of piezo atomizers:

  1. Efficient Atomization: Piezo atomizers are known for their efficient atomization capabilities. They can convert liquid substances into a fine mist or aerosol with high precision and effectiveness. This feature ensures optimal coverage and distribution of atomized particles.
  2. Adjustable Droplet Size: Piezo atomizers offer the ability to adjust and control the droplet size of the atomized particles. By altering parameters such as voltage, frequency, or flow rate, the droplet size can be customized to suit specific application requirements. This flexibility enables fine-tuning of atomization processes.
  3. Precise and Uniform Spray Pattern: Piezo atomizers deliver a precise and uniform spray pattern, ensuring even coverage over the targeted area. This characteristic is crucial for applications such as coatings, inkjet printing, and crop spraying, where consistent distribution is essential for desired results.
  4. High Atomization Speed: Piezo atomizers can achieve high atomization speeds, allowing for rapid and efficient liquid-to-aerosol conversion. This feature is advantageous in applications where quick and immediate atomization is required, such as medical inhalation devices or high-speed printing processes.
  5. Low Energy Consumption: Piezo atomizers are known for their low energy consumption compared to other atomization techniques. They require minimal power input to generate the necessary vibrations for atomization, resulting in energy-efficient operation and reduced operating costs.
  6. Wide Range of Compatible Liquids: Piezo atomizers can effectively atomize a wide range of liquids, including water, oils, solvents, and suspensions. This versatility allows for diverse application possibilities across various industries, from medical and agriculture to printing and cosmetics.
  7. Compact and Lightweight Design: Piezo atomizers are typically compact and lightweight, making them easy to integrate into different systems and devices. Their small form factor allows for space-saving installations, while their lightweight nature ensures minimal impact on the overall weight of the system.
  8. Fast Response Time: Piezo atomizers exhibit fast response times, enabling quick on/off switching and precise control over atomization processes. This characteristic is beneficial in applications where rapid adjustments or changes in atomization are required.


These features collectively make piezo atomizers highly desirable for atomization applications. Their efficiency, precision, adjustable droplet size, and compatibility with various liquids enable their use in a wide range of industries, providing effective and controlled atomization solutions.

  • Industrial humidification
  • Home humidification
  • Car fragrance
  • Skin care
  • Disinfection
  • Code Symbols

Specifications

For Stainless Mesh Single Chip Atomizers

Model Dimensions ODxIDxPAxT*[mm] Frequency [kHz]±10 Impedance [ohm] Capacitance [nF]±30% Atomization quantity* [mI/min]±30%
SST-113-0.6.0D-1(6) 16×7.8x5x0.75 113 < 100 4.5 2.50
SST-113-0.6.0D-1(8) 16×7.8x5x0.75 113 < 100 4.5 4.50
SST-113-0.6.0D-1(10) 16×7.8x5x0.75 113 < 100 4.5 7.00
SST-113-0.6.0D-1(12) 16×7.8x5x0.75 113 < 100 4.5 8.50
PA*: Perforated area Atomization quantity*: the experimental liquid is water